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Industrial Bioreactor and Fermentor

Name: Industrial Bioreactor and Fermentor
Brand: DEEKSHA ANALYTICAL PVT LTD
Price: 400000 INR
Availability: InStock

Price 400000 INR/ Piece

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MOQ : 01 Piece

Industrial Bioreactor and Fermentor Specification

Measuring Range
pH: 212; DO: 0200%

Display Type
Digital LCD with touchscreen (HMI)

Hardness
Vessel: Stainless Steel 316L, 220240 HB

Resolution
0.01 (pH); 0.1% (DO)

Port Size
Customizable (standard 1/2 to 1 for ports)

Temperature
10C to 80C (precise PID control)

Response Time
< 5 seconds for sensor feedback

Test Range
Batch, fed-batch, and continuous modes

Automation Grade
Automatic, Semi-automatic (as per user setup)

Max Height
Up to 2.5 meters (depending on working volume)

Mounting Type
Floor Standing

Number of Specimens
Single or multi-vessel options

Specimen Size
Working Volume: 50L2000L

Interface Type
USB, Ethernet, RS485

Power Supply
220415 V AC, 50/60 Hz

Application
Biotechnology, Pharma, Fermentation, Research, Enzyme production

Features
CIP/SIP Auto Sterilization, Foam/Level Control, Data Logging, Alarms

Humidity
Ambient; Internal controlled via jacket or probe

Accuracy
pH: 0.05; DO: 2%

Frequency
50/60 Hz

Operating Voltage
220415 V

Gas Pressure
0.21 bar (for gas inlet/air sparging)

Equipment Type
Stainless Steel Industrial Bioreactor/Fermentor

Usage
Culture of microorganisms, microbial/animal/plant cells at industrial scale

Capacity
502000 Liters

Machine Weight
120-350 Kg (depending on volume and configuration)

Test Speed
Variable (10500 rpm depending on impeller type)

Test Width
Diameter: 300900 mm

Control Mode
Automated PLC/SCADA based control

Support
On-site installation & training; remote diagnostics

Seal Type
Mechanical shaft seal with counterflush

Agitator Type
Top/Bottom Mounted, Rushton or marine impeller

pH/DO Control
Automated with dosing pumps (acid/base; O2/N2)

Safety Features
Pressure relief valve, Emergency shutdown, Over-temperature protection

Sampling Valve
Sanitary, aseptic design with steam trap

Data Storage
Integrated logging and remote access (optional cloud integration)

Level Sensor
Integrated non-contact level transmitter

Material of Construction
Stainless Steel 316L / 304 with internal mirror polish (Ra < 0.6m)

Vessel Insulation
Thermal insulation provided with external cladding

Sterilization
SIP (Steam in Place), optional CIP (Clean in Place)

About Industrial Bioreactor and Fermentor

Pilot and lab scale bioprocess fermentation systems are customized according to customer needs and applications to provide the best solutions. Likely applications are cell culture, biofuel processing, microbial fermentation, waste treatment, biopolymer production and biogas production from biomass.

Optimal Material and Hygienic Design

Using high-grade stainless steel 316L/304 and an internal mirror polish finish (Ra < 0.6m), this bioreactor ensures exceptional corrosion resistance and microbial control. The sanitary, aseptic configuration with steam trap sampling and thermal insulation provides a contamination-free, stable bioprocessing environment, critical for pharmaceutical and biotechnology applications.

Advanced Control and Automation

Equipped with a PLC/SCADA-based automation system, the bioreactor offers real-time pH/DO monitoring, accurate dosing, and immediate adjustments for temperature and gas flow. Automated CIP/SIP cycles, data logging with optional cloud integration, and digital touch HMI streamline both operation and regulatory compliance.

Adaptability for Multiple Applications

Configurable port sizes, variable agitation (10-500 rpm), and multiple control modes accommodate a wide spectrum of cultures and production styles-batch, fed-batch, or continuous processes. Suitable for use in enzyme production, research, fermentation, and scale-up studies, the vessel accommodates volumes from 50-2000L.

FAQ's of Industrial Bioreactor and Fermentor:

Q: How does the stainless steel industrial bioreactor ensure contamination control during operation?

A: The vessel is constructed from SS316L/304 with an internal mirror polish (Ra < 0.6m) for easy cleaning and reduced microbial adhesion. Sterilization is performed with SIP (Steam in Place) and optional CIP (Clean in Place) systems, while sanitary, aseptic sampling valves with steam traps further safeguard the integrity of your culture.

Q: What types of processes and cultures can be performed in this fermentor?

A: This equipment supports batch, fed-batch, and continuous operations, suitable for culturing microorganisms, microbial, animal, and plant cells. It is widely applied in biotechnology, pharmaceutical production, fermentation studies, research, and enzyme manufacturing.

Q: Where can the bioreactor be installed and what installation support is provided?

A: The fermentor is designed for floor-standing installation in industrial settings such as biotech labs, pharma plants, and research institutes. Comprehensive on-site installation and operator training are provided, along with remote diagnostics and ongoing technical support.

Q: How is process control and data management handled in this system?

A: Automated PLC/SCADA controls manage all critical parameters, including pH, dissolved oxygen, temperature, agitation, and level. Process data is logged internally and can be accessed remotely, with optional cloud integration for easy monitoring, reporting, and traceability.

Q: What are the main benefits of using a mechanical shaft seal with counterflush and integrated safety features?

A: The mechanical shaft seal with counterflush prevents leaks during high-speed agitation, ensuring both product safety and operator protection. Integrated features like pressure relief valves, emergency shutdown, and over-temperature protection enhance operational reliability and safety.

Q: When and how can a user perform sterilization and cleaning cycles?

A: Sterilization (SIP) and cleaning (CIP, optional) cycles can be initiated through the automated control interface before or after batches. The precise control and sequence automation guarantee proper sterilization, ensuring consistent batch quality and compliance with industry standards.

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