About BIOREACTOR AND FERMENTOR
Bioreactor and Fermentor
Pilot and lab scale bioprocess fermentation systems are customized according to customer needs and applications to provide the best solutions. Likely applications are cell culture, biofuel processing, microbial fermentation, waste treatment, biopolymer production and biogas production from biomass.
Premium Material ConstructionMade from robust 316L stainless steel with a glass viewing port, this bioreactor and fermentor ensures maximum durability, corrosion resistance, and visibility. The vessel's single or double-jacketed design provides efficient insulation and optimal thermal control for consistent process outcomes.
Advanced Control and AutomationFeaturing a PLC-based automated control system with SCADA compatibility, the equipment enables seamless integration with facility networks. Digital LCD touch panel allows precise monitoring and control of all critical parameters, including pH, dissolved oxygen, temperature, and agitation speed.
Enhanced Sterility and SafetyIntegrated CIP (Clean-In-Place) and SIP (Steam-In-Place) functions ensure automatic, effective sterilization with minimal operator intervention. Safety is reinforced through over-temperature and overpressure alarms, while aseptic sampling ports support contaminant-free sample collection.
Versatile Application OptionsAvailable with Rushton turbine or marine impeller agitators, this bioreactor and fermentor suits a wide range of microbial, cell culture, and fermentation processes. Its scalable capacity options and customizable vessel configurations make it ideal for industrial and laboratory use alike.
FAQ's of BIOREACTOR AND FERMENTOR:
Q: How does the bioreactor and fermentor maintain sterile conditions during operations?
A: The system utilizes in-situ sterilization with automated Clean-In-Place (CIP) and Steam-In-Place (SIP) cycles, along with integrated aseptic sampling ports, ensuring the vessel and processes remain contaminant-free throughout operation.
Q: What applications can I use this bioreactor and fermentor for?
A: It is designed for a broad spectrum of microbial fermentation, cell culture, and bioprocessing tasks, suitable for both industrial-scale and laboratory research in pharmaceuticals, biotechnology, and bioengineering.
Q: When should I perform cleaning and sterilization cycles?
A: Cleaning and sterilization cycles are recommended before and after each batch run. The automated CIP and SIP functions can be scheduled via the PLC control system, minimizing manual intervention and enhancing process reliability.
Q: Where can integrated data monitoring and control be accessed?
A: All operational data and controls are accessible through the digital LCD touch panel interface and can be monitored remotely via SCADA-compatible PLC and communication ports (RS232, USB), facilitating automated data logging and process management.
Q: What benefits does the automated PLC-based control system offer?
A: PLC-based control ensures precise, programmable regulation of agitation, temperature, pH, and dissolved oxygen, resulting in enhanced process consistency, improved safety through real-time alarms, and streamlined operation for users.
Q: How is sample collection handled during fermentation?
A: Aseptic sampling ports allow operators to collect biological samples safely at any stage during cultivation without compromising vessel sterility, supporting reliable analysis and quality assurance.
Q: What is the advantage of vessel illumination in photobioreactor applications?
A: Integrated vessel illumination promotes optimal light exposure for photobioreactive processes, improving cell growth and productivity while supporting visual monitoring through the glass port.